Horizontal Band Saw - 6: Setup Steps
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WARNING: Machine tools present a safety hazard. Improper operation can result in severe injury. These topics are for non-laboratory study only and are not to be used in conjunction with the operation of any tool or machine described herein. Never use a machine tool without the supervision of a qualified instructor.

Whenever beginning a job on any machine, it is important to think the entire job process through to the final step. In cut-off sawing, this rule is also applicable.

Make sure that when the saw blade cuts through the metal* completely, that there is somewhere safe for the metal* to fall. (figure 1)

Before beginning the cut, make sure that the stock material is secure and not able to be moved during cutting. (figure 2)

Make sure that the saw blade is not damaged or worn out (figure 3). Of equal importance is to determine if replacing the saw blade and the work that it involves, justifies the time spent. If there is a need to cut just one piece, it may be more productive to use a different method such as a lathe and parting tool.

Make sure that a stop is set, which will allow each piece leaving the saw to be cut the same length as the other pieces. (figure 4)

If the saw is to be used to cut a long length of bar stock, make sure that a warning be placed on the bar. This can be done using a shop rag and tying it to the material (figure 5). A warning is necessary so that other people who may not expect a very long piece of material to be extending from the machine can see it.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
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